Wiped Film Evaporator Manufacturers in India, & Suppliers in India

Wiped Film Evaporator Manufacturers in India| Concept Process Equipments

Concept Process Equipments, a one of the former wiped film evaporator unit manufacturers, suppliers, exporters in India, are providing the top wiped film that are made with strong materials and new technological updates.

These are commonly used to concentrate or separate liquids which have higher viscosity and heat-sensitive characteristics. Our wiped film evaporators are higher demanded from food, pharmaceuticals, chemicals and petrochemical industries. The new technological updates and features help for increasing performance in every applied application!

Types of our WFE Manufacturers in India

The best wiped film evaporator manufacturers in India, we are offering the best and new technological WFE such as:

Automatic Steel Wiped Film Evaporator: These evaporators are made of steel and have automatic systems that control the flow rates, temperatures, and pressures. This automation helps keep everything running smoothly with less need for manual adjustments. The newer models come with smart sensors and connected technology that monitor the system in real time and predict when maintenance is needed. This makes the system more efficient and reduces the chances of unexpected breakdowns.

Stainless Steel Wiped Film Evaporator: This evaporator is built with stainless steel, which resists corrosion and damage from chemicals, making it ideal for handling harsh or corrosive substances. Recent improvements in the steel’s alloys and coatings offer even better protection against chemicals and high heat, extending the evaporator's life and making it more reliable. The new heat exchanger designs and enhanced wiped film action also help it transfer heat more efficiently while preventing buildup and clogs.
Horizontal Thin Film Evaporator: The horizontal thin film evaporator has a horizontally placed surface for evaporation, which works well for thick liquids or large-scale evaporation tasks. The liquid forms a thin layer on the heated surface, making the evaporation process more efficient. Recent upgrades have made these units smaller and easier to install, so they’re now suitable for smaller and medium-sized facilities. The latest models also combine wiped film evaporation with other processes like flash distillation or evaporation, giving them more flexibility for different applications.
Semi-Automatic Wiped Film Evaporator: This version of the WFE has some automated features, but operators still need to manually adjust things like feed rate or temperature. It gives you the best of both worlds—manual control where needed and automation for more precise parts of the process. The controls have also been made more user-friendly, so it's easier for operators to tweak settings and keep track of performance. Plus, these units are designed in a way that makes it simple to add new functions or increase capacity as needed.

Technical Features of our Wiped Film Evaporator

We have mentioned the technical sheet below that gives you more detailed information,

Parameter	Automatic Steel Wiped Film Evaporator	Stainless Steel Wiped Film Evaporator	Horizontal Thin Film Evaporator	Semi-Automatic Wiped Film Evaporator
Material	High-grade alloy steel	Stainless Steel (304/316)	Stainless Steel (304/316), Alloy	Stainless Steel with alloy components
Operation Mode	Fully Automatic	Fully Manual/Automated	Manual/Automated (Horizontal design)	Semi-Automatic
Film Thickness	0.1–1 mm adjustable	0.1–1 mm adjustable	0.05–1 mm adjustable	0.1–1 mm adjustable
Evaporation Capacity	1–1000 kg/h	5–500 kg/h	10–1000 kg/h	1–500 kg/h
Feed Rate	Fully automated, PLC controlled	Manual or PLC controlled	Manual or automated	Semi-automated
Temperature Range	Up to 300°C	Up to 250°C	Up to 300°C	Up to 250°C
Vacuum Range	0.001 mbar to atmospheric	0.01 mbar to atmospheric	0.001 mbar to atmospheric	0.01 mbar to atmospheric
Rotor Speed	100–1000 rpm	50–800 rpm	100–800 rpm	50–600 rpm
Heating Method	Thermal oil/electrical heating	Thermal oil/electrical heating	Thermal oil or steam	Electrical/thermal oil
Cooling System	Integrated or external cooling	External cooling	External cooling	Integrated or external cooling
Sealing Type	Magnetic seals	Mechanical seals	Mechanical seals	Magnetic or mechanical seals
Automation	Programmable PLC system	Manual/Automated options	PLC or HMI controlled	Semi-automated control
Product Recovery Efficiency	>98%	~95%	>97%	~95%
Orientation	Vertical	Vertical	Horizontal	Vertical
Footprint	Compact	Compact	Medium	Compact
Customizable Options	Yes	Yes	Yes	Limited

Features and Benefits of our Wiped Film Evaporator suppliers in India

As a former wiped film evaporator suppliers in India, our all evaporators are filled with multiple types of qualities and gives higher performance such as:

Short Residence Time: The material passes through the heated area so quickly that it avoids prolonged exposure to high temperatures. This prevents it from breaking down, which is especially important for preserving delicate substances like vitamins, essential oils, and cannabinoids.
Advanced Materials for Construction: Using corrosion-resistant alloys and coated surfaces helps the equipment withstand harsh chemicals, making it more durable and versatile for different chemical processes. This not only reduces the need for frequent repairs or replacements but also ensures reliable performance over time. As a result, the equipment becomes a cost-effective solution for industries dealing with demanding chemical environments.
Enhanced Digital Control Systems: By connecting the system to IoT and PLC controls, operators can access and monitor it from anywhere, allowing them to improve performance remotely. These systems also alert users when maintenance is needed before problems occur, based on how the equipment is running, which helps avoid unexpected failures and keeps everything running smoothly. This technology ensures more accurate operation, reduces mistakes, and makes it easier to scale up processes across various industries.
Low Operating Temperatures: The system works under vacuum conditions, which lowers the boiling point of the materials and stops them from getting too hot. This is especially useful for separating delicate components, like essential oils or active ingredients, without affecting the product’s quality or potency. It also helps reduce energy use, making the process more efficient and better for the environment.

Applications of our Wiped Film Evaporator exporters in India

As a former wiped film evaporator exporters in India, our all types of evaporators are highly used in multiple applications such as:

Cannabis oil refinement and purification
Active pharmaceutical ingredient (API) concentration
Essential oil and fragrance extraction
Biodiesel and biofuel production processes
Concentration of food and beverages
Resin and polymer solvent removal
Omega-3 oil and nutraceutical extraction
Recovery of chemical solvents and byproducts
Fine chemical distillation and purification
Natural flavor concentration and separation

As a former wiped film evaporators manufacturers, suppliers, exporters in India, we as Concept Process Equipments are providing the best and new technological wiped film evaporators which are highly demanding from multiple industries due to its working mechanism. It can handles heat sensitive materials and multiple types of chemical compounds and new technologies boost the production process. For more information, contact us today!